🏗️ Engineering, Plant Design & Compliance Integration Services

Design Smart • Build Safe • Operate Sustainably

Overview

At SGQ INNOVATIONS, we specialize in engineering design and facility development that seamlessly integrate productivity, safety, and compliance.
Our expertise ensures that every plant we design or upgrade meets international standards for GMP, Food Safety, BRCGS, Environment, Health & Safety (EHS), and Energy Efficiency.

“We don’t just design plants — we design compliant, sustainable, and future-ready facilities.”

Our Engineering Design Philosophy

Every facility designed by SGQ INNOVATIONS follows the “3C Principle”:
Compliant • Clean • Cost-Efficient

We combine engineering precision with regulatory insight to deliver projects that are:
✅ Audit-Ready (WHO-GMP, FSSC 22000, BRCGS, ISO)
✅ Safe & Ergonomic (EHS & Process Safety Integrated)
✅ Sustainable & Resource-Efficient (Energy, Water & Waste Optimized)

Our Core Engineering Services

🧩 1️⃣ Plant Layout & Facility Design

We develop layouts and building concepts that support optimal process flow, hygiene zoning, and regulatory compliance.

Our Services Include:

Conceptual & Detailed Plant Layout Design
Process Flow Mapping & Contamination Control (Crossflow / Zoning)
Hygienic Design for Food, Pharma & Chemical Units
HVAC, Cleanroom, and Airflow Design (GMP & ISO 14644 Aligned)
Material & Personnel Movement Optimization
Utility Piping & Equipment Layout Engineering
Integration with Civil, Electrical & Mechanical Systems

Applicable Frameworks:
BRCGS, ISO 22000, WHO-GMP, EU-GMP, IS 14489, FSSAI Guidelines, ISO 45001, and ISO 50001

🧪 2️⃣ GMP & Food Safety Compliant Facility Design

We design manufacturing and processing facilities that ensure product safety, traceability, and compliance with global standards.

Our Expertise Covers:

Zoning: High-Care, Low-Care, and Hygienic Barriers
Surface Finishes & Material Compatibility Selection
Washroom & Personnel Airlock Design
Cleanroom HVAC & Differential Pressure Mapping
Utility Segregation (Potable/Non-potable Water, Air, Steam)
Food Contact & Hygiene-Critical Area Design
Pest-Proof & Dust-Free Architecture
Validation-Ready Design Documentation

Complies With:
FSSC 22000, ISO 22000, BRCGS, GMP, HACCP, FSSAI, and Codex Alimentarius.

🧱 3️⃣ EHS & Process Safety in Plant Design

We embed Environment, Health, and Safety (EHS) principles into every stage of plant engineering — ensuring a safe workplace and compliant design.

EHS-Focused Engineering Includes:

Hazard Identification (HAZID) & Risk Assessment (HIRA, HAZOP)
Fire & Explosion Risk Assessment (FERA)
Emergency Escape Route Planning
Ventilation & Lighting Optimization
Noise & Ergonomic Risk Mitigation
Safety Signage, PPE Zoning & Work Permit Systems
Statutory Compliance as per Factories Act, PESO, OISD, and IS 14489

⚡ 4️⃣ Utility & Energy System Design

We design energy-efficient utilities and systems that reduce operating costs and carbon footprint.

Utilities Covered:

Boilers, Air Compressors, and Steam Distribution
Water Treatment & RO / DM Plants
Effluent Treatment (ETP/STP/ZLD) Systems
HVAC, Chiller & Refrigeration Systems
Electrical Panels, Power Distribution & Load Balancing
Renewable Energy Integration (Solar / Waste Heat Recovery)

Frameworks:
ISO 50001, BEE Guidelines, GHG Protocol, and Net-Zero Roadmaps.

🧾 5️⃣ Compliance-Integrated Engineering Documentation

We ensure that all design and construction deliverables are audit-compliant and validation-ready.

Deliverables Include:

URS (User Requirement Specification)
DQ / IQ / OQ / PQ Documentation Support
Validation Master Plan (VMP) Preparation
Layout Drawings with Zoning & Pressure Differentials
Equipment Qualification Reports
Risk Assessment & HAZOP Reports
EHS Legal Register & Design Compliance Matrix

🧠 6️⃣ Project Management & Turnkey Support

From concept to commissioning, SGQ INNOVATIONS provides end-to-end project execution support.

Services Include:

Basic & Detailed Engineering Packages
Vendor Evaluation & Technical Specification Preparation
Tendering & Bid Evaluation Assistance
Site Supervision & Commissioning Support
Validation & Certification Coordination (GMP / Food Safety / EHS)
Hand-Over Documentation & Staff Training

🌱 7️⃣ Sustainable & Green Facility Design

We integrate sustainability and ESG performance into facility design to ensure long-term compliance and impact.

Our Focus Areas:

Green Building Concepts (LEED / IGBC / GRIHA)
Renewable Energy Utilization & Carbon Footprint Control
Rainwater Harvesting & Wastewater Reuse Systems
Waste Management & Recycling Layout Design
LCA (Life Cycle Assessment) of Facility Infrastructure
ESG-Linked Facility Reporting for BRSR / GRI

Why Choose SGQ INNOVATIONS

✅ Multidisciplinary Expertise – Process, Mechanical, Electrical, and EHS Engineers
✅ Regulatory Knowledge – GMP, BRCGS, Food Safety, FSSAI, ISO, PESO
✅ End-to-End Support – From conceptual design to validation and certification
✅ Sustainable Engineering – ISO 50001 & Green Design Integration
✅ Experienced Team – Delivered projects across Pharma, Food, Chemical, Packaging, and Engineering sectors
✅ Audit-Ready Designs – Accepted by certifying bodies and global clients

Industries We Serve

💊 Pharmaceuticals & Nutraceuticals – WHO/EU-GMP & cleanroom facility design
🍽️ Food & Beverage – FSSC 22000, BRCGS, and hygiene zoning
🧴 Packaging & Printing – BRCGS Packaging, GMP & EHS compliance
⚙️ Chemicals & API Plants – Safety, ventilation, and process zoning
🏗️ Engineering & Industrial – Green design & energy-efficient layouts

Our Promise

“Designed for Safety. Built for Compliance. Ready for the Future.”
We design facilities that not only meet today’s standards but are future-proof, sustainable, and globally compliant.